The Vaillant Ecotec Plus 624 is a highly efficient condensing boiler, designed for modern heating systems.
Understanding its features ensures optimal performance and longevity, making this guide essential.
Overview of the Boiler
The Vaillant Ecotec Plus 624 represents a significant advancement in home heating technology. This boiler is a condensing combination unit, meaning it efficiently provides both central heating and domestic hot water on demand. Its compact design allows for flexible installation options, including kitchen cabinets or wall mounting.
Key features include a fully modulating output, adapting to heating demands for enhanced efficiency and reduced energy consumption. The stainless steel heat exchanger is renowned for its durability and resistance to corrosion, contributing to a long operational lifespan.

The Ecotec Plus 624 boasts a user-friendly interface with a clear digital display, simplifying operation and monitoring. It’s also compatible with a range of control systems, including remote control via a smartphone app, offering convenience and precise temperature management. This boiler is designed for reliability, performance, and ease of use, making it a popular choice for homeowners.
Importance of the Manual
This manual is your comprehensive guide to understanding and operating the Vaillant Ecotec Plus 624 boiler safely and efficiently. It contains crucial information regarding installation, start-up, daily operation, and essential maintenance procedures. Ignoring the instructions within can lead to improper functioning, reduced efficiency, or even potential hazards.
Familiarizing yourself with the safety warnings and guidelines is paramount to prevent carbon monoxide poisoning and ensure the well-being of your household. The manual details error codes, troubleshooting steps, and contact information for qualified service engineers.
Regularly referring to this document will empower you to maximize the boiler’s performance, extend its lifespan, and maintain a comfortable and safe heating environment. Keep this manual readily accessible for future reference and share it with anyone responsible for operating or maintaining the system. It’s an investment in peace of mind.

Understanding the Boiler’s Components
The Ecotec Plus 624 features a heat exchanger, fan, combustion system, and control unit. Knowing these parts aids in maintenance and troubleshooting efforts.
Heat Exchanger Details
The Vaillant Ecotec Plus 624 utilizes a stainless steel heat exchanger, renowned for its durability and efficiency in transferring heat from combustion gases to the heating system. This component is crucial for condensing technology, maximizing heat recovery and minimizing energy waste.
Its design features a large surface area, promoting efficient heat transfer and contributing to the boiler’s high energy efficiency rating. Regular inspection of the heat exchanger is vital, though direct user access is limited for safety and maintenance reasons – professional servicing is recommended.
Signs of corrosion or blockage within the heat exchanger can significantly reduce boiler performance and potentially lead to failure. The stainless steel construction offers excellent resistance to corrosion, but proper water treatment and regular servicing are still essential to prolong its lifespan and maintain optimal functionality. A well-maintained heat exchanger ensures consistent and reliable heating.
Fan and Combustion System
The Vaillant Ecotec Plus 624 employs a modulating fan to precisely control the air-fuel mixture for optimal combustion. This system ensures efficient burning of gas, minimizing emissions and maximizing heat output. A sealed combustion chamber draws air directly from outside, enhancing safety and preventing the intake of combustion gases from the room.
The fan’s speed adjusts automatically based on the heating demand, contributing to the boiler’s energy efficiency. Regular checks of the flue and air intake are crucial to ensure unobstructed airflow. Any blockage can compromise combustion and potentially lead to carbon monoxide production.
The ignition system utilizes electronic spark ignition, providing reliable start-up. Qualified technicians should handle any repairs or adjustments to the fan or combustion system, as improper intervention can be hazardous. Maintaining a clean and properly functioning combustion system is vital for safe and efficient boiler operation.
Control Unit and Display Panel
The Vaillant Ecotec Plus 624 features an intuitive control unit and digital display panel for easy operation and monitoring. The display provides crucial information, including current temperature settings, boiler status, and any error codes that may arise. Users can adjust heating schedules and hot water settings directly through the panel’s interface.

The control unit manages all boiler functions, from ignition and combustion to safety features and fault detection. Different modes, such as ‘Comfort,’ ‘Eco,’ and ‘Holiday,’ allow for customized operation based on your needs. Understanding the various icons and messages displayed is key to effectively using the boiler.
For advanced settings and diagnostics, a service mode is accessible to qualified technicians. Regular observation of the display panel can help identify potential issues early on, preventing more significant problems. Always refer to the error code section of this manual for troubleshooting guidance.

Operating the Vaillant Ecotec Plus 624
Successfully operating your boiler involves a straightforward process, ensuring comfortable heating and hot water. Familiarize yourself with the controls for efficient daily use.
Initial Start-Up Procedure
Before initiating the Vaillant Ecotec Plus 624 for the first time, or after a prolonged period of inactivity, a careful start-up procedure is crucial. Firstly, ensure the gas supply to the boiler is turned on and that all electrical connections are secure.
Next, open the heating system’s filling loop to allow water to replenish the system, monitoring the pressure gauge until it reaches between 1 and 1.5 bar. Once the correct pressure is achieved, close the filling loop.
Turn on the boiler using the power switch. The control unit will initiate a self-diagnostic check. Allow this process to complete without interruption. Observe the display panel for any error messages; if any appear, consult the troubleshooting section of this manual.
Finally, test both the central heating and hot water functions to confirm correct operation; A qualified gas engineer should ideally oversee the initial start-up to ensure safety and compliance.
Setting the Temperature
Adjusting the temperature on your Vaillant Ecotec Plus 624 is straightforward using the control panel. To modify the central heating temperature, press the ‘+’ or ‘-’ buttons until the desired temperature is displayed. The boiler will automatically adjust to maintain this setting.
For hot water, navigate to the hot water setting within the menu – typically accessed via the ‘hot water’ button. Again, use the ‘+’ or ‘-’ buttons to select your preferred temperature. Remember that higher temperatures consume more energy.
The boiler also offers pre-set programs and timer functions, allowing you to schedule temperature changes throughout the day. Explore the menu options to customize these settings to suit your lifestyle.
Consider utilizing the ‘eco’ mode for energy savings, which automatically lowers the temperature during periods of low demand. Always allow sufficient time for temperature changes to take effect.
Using the Hot Water Function
Activating the hot water function on your Vaillant Ecotec Plus 624 is simple. Press the dedicated ‘hot water’ button on the control panel. The boiler will instantly begin heating water, and the display will indicate the hot water status.
You can adjust the hot water temperature as previously described, ensuring it’s comfortable but energy-efficient. The boiler prioritizes hot water demand when the button is pressed, temporarily pausing central heating if necessary.
For continuous hot water flow, ensure the hot water storage tank (if applicable) is adequately insulated. Some models offer a ‘comfort’ hot water function for faster heating and consistent temperature.
Be mindful of the hot water usage, especially during peak hours, to avoid excessive energy consumption. Regularly check for any leaks or dripping taps, as these can waste water and energy.

Maintenance and Troubleshooting

Regular maintenance is crucial for optimal performance. Addressing issues promptly prevents costly repairs and extends the lifespan of your Vaillant Ecotec Plus 624 boiler.
Regular Servicing Requirements
Annual servicing by a Gas Safe registered engineer is absolutely vital for maintaining the efficiency and safety of your Vaillant Ecotec Plus 624. This comprehensive check includes a flue analysis to ensure safe combustion, verifying the gas pressure for optimal performance, and inspecting all safety devices.
The engineer will also examine the heat exchanger for any signs of corrosion or blockage, clean the burner assembly, and check the overall operation of the boiler. Furthermore, they’ll assess the condensate trap and pipework, ensuring they are clear of debris to prevent freezing and maintain efficient drainage.
Record keeping of all servicing is essential, not only for warranty purposes but also for maintaining a history of the boiler’s condition. Ignoring regular servicing can lead to reduced efficiency, increased fuel bills, and potentially dangerous situations, such as carbon monoxide leaks. Adhering to the recommended servicing schedule guarantees peace of mind and a reliably functioning heating system.
Descaling the Boiler

Limescale build-up within the Vaillant Ecotec Plus 624 can significantly reduce heating efficiency and potentially cause component failure. The frequency of descaling depends on your water hardness; areas with hard water will require more frequent attention. A qualified engineer should perform this process.

Descaling involves flushing a specialized cleaning solution through the boiler’s heat exchanger to dissolve accumulated limescale. This is typically done during the annual service, but may be needed more often in hard water areas. Never attempt to descale the boiler yourself, as incorrect procedures can damage internal components.
Signs that descaling may be necessary include reduced heating performance, increased noise from the boiler, or a noticeable decrease in hot water flow rate. Regular descaling, as recommended by your engineer, will prolong the life of your boiler and maintain its optimal efficiency, saving you money on energy bills and repair costs.
Common Error Codes and Solutions
The Vaillant Ecotec Plus 624 utilizes error codes to diagnose potential issues. F29 typically indicates low water pressure – check the system pressure and repressurize if needed. Error code F60 suggests a flame sensing issue; this often requires professional attention as it relates to the combustion system.
Code F19 signals a problem with the fan, potentially requiring fan replacement or cleaning. A 3-3 error often points to a blocked flue, necessitating inspection and clearing. Always consult a qualified engineer for codes beyond simple fixes like low pressure.
Attempting repairs based solely on error codes without proper training can be dangerous and void your warranty. Refer to the full error code list in the service manual or contact Vaillant support for detailed troubleshooting guidance. Ignoring error codes can lead to further damage and costly repairs.

Safety Information
Prioritize safety when operating the Vaillant Ecotec Plus 624. Regular checks and adherence to guidelines prevent hazards and ensure long-term, secure operation.
Carbon Monoxide Warnings
Carbon monoxide (CO) is a colorless, odorless, and highly toxic gas produced by incomplete combustion. The Vaillant Ecotec Plus 624, while designed with safety features, requires vigilant monitoring for potential CO buildup. A CO alarm is absolutely essential in any home with a fuel-burning appliance, and should be installed according to manufacturer’s instructions, typically near sleeping areas.
Symptoms of CO poisoning include headache, dizziness, nausea, vomiting, fatigue, and confusion. Severe exposure can lead to loss of consciousness and even death. If anyone in your household experiences these symptoms, immediately evacuate the premises and call emergency services.
Never ignore a CO alarm. Even if symptoms are mild, treat it as a serious emergency. Ensure the boiler is serviced annually by a qualified engineer to check for proper combustion and ventilation. Do not attempt to repair the boiler yourself if you suspect a CO leak.
Boiler Pressure Guidelines
Maintaining correct boiler pressure is crucial for the efficient and safe operation of your Vaillant Ecotec Plus 624. The ideal operating pressure should be between 1 and 1.5 bar (14.5 – 21.7 psi) when the system is cold. The pressure gauge is located on the front of the boiler, allowing for easy monitoring.
If the pressure falls below 1 bar, the boiler will likely display an error code and shut down. You can carefully repressurize the system using the filling loop, following the instructions in the ‘Operating’ section. Never exceed 2.5 bar, as this could damage the system components.
Regularly check the pressure, especially after bleeding radiators. Significant or frequent pressure loss may indicate a leak in the system, requiring investigation by a qualified heating engineer. Ignoring low pressure can lead to reduced heating performance and potential boiler damage.
Emergency Shut-Down Procedures
In an emergency situation, knowing how to safely shut down your Vaillant Ecotec Plus 624 is vital. First, turn off the gas supply at the meter or isolating valve. Then, locate the boiler’s power switch – usually on the front panel – and switch it to the ‘Off’ position.
If a gas leak is suspected, do not operate any electrical switches. Open windows and doors to ventilate the area and immediately contact your gas supplier and a qualified Gas Safe registered engineer.
For water leaks, isolate the water supply to the boiler. Do not attempt repairs yourself. These procedures are for emergency situations only; regular servicing should be carried out by a professional. Familiarize yourself with these steps to ensure a swift and safe response in critical moments.